7 top tips on how to respond to rising dairy costs

Finding ways to optimise performance and reduce costs on your dairy unit is well worth the effort in light of escalating input prices.

A planned approach to controlling costs, reducing wastage and making the most of farm resources can all help.

While milk prices have increased during the past year, feed prices have also gone up.

Proportionally, the milk price to feed price ratio in conventional systems has hardly changed, at about 1:1.16, according to dairy specialist Kingshay’s Dairy Manager figures to January 2022.

See also: How legumes, muck and slurry can help cut fertiliser bill

As a result, it is debatable whether this increase in milk price covers increases in other costs such as fuel, fertiliser and energy.

Recent milk price rises by several processors may help, but farm consultancy Promar predicts the total cost of production will have increased by 9.2p/litre between 2021 and 2023.

The costs

Predicted increase in costs between 2021 and 2023 (financial year end)

  • +4.7ppl (49%) increase in feed costs
  •  +1.4ppl (48%) increase in energy costs
  • +1.2ppl (100%) increase in fertiliser costs
  • +9.2ppl predicted total increase in cost of production

(Source: Promar)

Mastitis costs (Kingshay’s Dairy Costings for year ending March 2021)

  • £244/case – the estimated cost/case of mastitis
  • £7,808 – the cost of mastitis for the average producer with 32 cases of mastitis/100 cows
  • £3,904 – the cost of mastitis for the top performing 25% of producers with 16 cases of mastitis/100 cows

Fertility costs

  • £4.30/day – the cost of a delayed calving over the target 385 days; up £0.27 on last year

Promar consultants Andrew Suddes and Sue Bryan, together with Kingshay’s senior farm services manager, Kathryn Rowland, offer their tips on where to begin.

1. Look at your farm’s production capabilities

“The economics of dairy farming have changed massively in the past six months,” says Mr Suddes.

“The response in the past few years has been to produce more marginal litres, but that’s not the answer now. You need to go back to basics and look at what the farm can do.”

Mrs Rowland suggests doing some “what if” scenarios:

  • What if we reduce concentrate feed? This might save on feed costs, but there will be no income from the lost litres and the farm will have the same costs
  • What if we drop back fertiliser? Avoid reducing fertiliser rates without thinking through the consequences
  • What if we cut forage production? Look at what forage stocks supported last year. If you maintain cow numbers and performance, there will be a greater need for bought-in feed. It may be worth considering reducing herd size.

When Kingshay analysed the January figures for 2022, they showed feed use and milk yields had dropped back slightly.

“It’s getting that balance,” says Mrs Rowland. “It’s a case of monitoring where you are. It might be that feeding a bit of extra cake [is] better to keep milk yields up with the milk price where it is.”

2. Boost milk from forage

Kingshay’s Dairy Manager figures for the year ending January 2022 show that farms producing more milk from forage have a higher margin over purchased feed (MOPF) (see table below).

For example, the top 10% of herds for milk from forage produce 1,612 litres more milk from forage a head and have an MOPF 2.24p/litre greater than the average herd.

This gap widens for the bottom 25% which only produce 17% of total production from forage.

Mrs Rowland believes all farms should be achieving 3,000 litres a cow a year milk from forage, regardless of system.

Data also show that organic herds tend to have a higher MOPF/litre than conventional systems. This is linked to better milk price, but it may also be easier to strip out costs on organic systems.

This is because they are less reliant on fertiliser, and they tend to make good use of grazing and maximise milk from forage.

3. Target slurry and fertiliser

Test soils, and target fertiliser, avoiding headlands and non-productive fields. Monitor forage stocks early so decisions can be made as to whether cow numbers need to be reduced, for example.

White clover can fix the equivalent of 150-250kg N/ha, reducing reliance on bought-in fertiliser. Dropping back nitrogen application in grass-clover leys helps clover thrive and optimises its fixing ability.

4. Assess feed efficiencies

Look at the value of bought-in feeds. Do they have lower energy levels than your silages? If so, they are being used simply as fillers.

Think about ways to maximise forage intakes, such as pushing up regularly.

See where feed wastage could be reduced by calibrating feeders and targeting feeding. Could reducing cow numbers improve feed space, lying time and milk production in each shed?

5. Improve cow health and fertility

These are key to making cost and performance gains, says Mrs Rowlands. Improvements in health and fertility benefit feed efficiency and maximise production, so costs are spread over more litres.

Kingshay figures for the year to March 2021 show that farmers have reduced health issues across the board.

However, the average farmer could still reduce costs associated with health problems such as mastitis by hitting levels achieved by the top 25% (see “The costs”).

The increase in milk value also means the cost of a delayed calving over the target 385 days has increased by £0.27 compared with last year.

At £4.30/day, this totals £52 a head over a 12-day extended period.

This underlines the need to cull under-performers and work with your vet and nutritionist to optimise fertility.

6. Optimise performance

According to Kingshay data, 5% of ‘middle ground’ herds producing 8,000-9,000 litres a cow a year have the costs of a 10,000-litre herd.

These herds should question how they can improve profitability. This could involve a greater focus on grazing or improving silage quality through multicut systems, for example.

7. Benchmark performance

Understand your variable and overhead costs, break them down and benchmark yourself against similar systems.

If a farm is in the bottom 25% on variable costs such as vet and med costs or lameness, it shows there is scope to improve technical performance.

In comparison, overhead costs are linked to the system and structure of the business, which is where optimising herd size and production can help.

Margin over purchased feed for herds ranked on milk from foraging during the 12 months to January 2022*

 

Top 10%

Top 25%

Average

Bottom 25%

Average last year

Yield a cow (litres)

8,960

8,580

8,483

8,706

8,451

Yield from all forage a cow (litres)

4,442

4,049

2,830

1,489

2,808

Percentage of total yield from forage (%)

50%

47%

33%

17%

33%

Milk price (pence)

31.33

31.37

30.95

30.60

28.67

Concentrate use/litre (kg)

0.25

0.26

0.32

0.37

0.31

Total purchased feed cost/litre (pence)

7.31

7.56

9.17

11.00

8.35

MOPF a cow (£)

£2,152

£2,043

£1,847

£1,707

£1,717

MOPF/litre (pence)

24.02

23.81

21.78

19.61

20.32

*Holstein/Friesian, conventional herds

Source: Kingshay’s Dairy Manager